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Turnkey Execution

Comprehensive Surface Engineering Services

We control every step of the installation lifecycle: substrate science, mechanical profiling, resin laying, and strict ISO/ASTM quality testing.

STAGE 1: DIAGNOSTICS

Substrate Diagnostics & Moisture Testing

Applying high-performance resin onto damp or structurally weak concrete guarantees premature delamination. Our certified engineers conduct on-site diagnostic testing before system design.

ASTM F2170 RH Probes

In-situ relative humidity testing into drilled slab cores.

ASTM D4541 Adhesion

Hydraulic dolly pull-off testers ensure > 1.5 N/mm² substrate bond.
Schedule Substrate Feasibility Audit →
Substrate Diagnostics
STAGE 2: MECHANICAL KEYING

Dustless Captive Shot Blasting

Smooth concrete lacks the microscopic texture needed for polymer mechanical interlocking. FloorSathi utilizes heavy-duty blastrac captive shot blasting machines connected to HEPA dust collectors.

  • Achieves ICRI Concrete Surface Profile (CSP) 3 to 4.
  • 100% dust-free extraction suitable for live neighboring facilities.
  • Eradicates laitance, curing compounds, and loose micro-aggregates.
Request Profiling Scope & Quote →
Captive Shot Blasting
STAGE 3: PRECISION APPLICATION

Thermosetting Resin Application

Our trained applicators handle complex multi-pack resin formulations with controlled mixing times, wet-film gauges, and spiked rollers to prevent pinholing and air entrapment.

Heavy-Duty Epoxy & PU Screeds: Power troweled or hand-troweled mortar matrices up to 9.0 mm build.
Monolithic Self-Leveling: Flowable liquid resin with spike rolling for optical mirror flatness.
ESD Conductive Networks: Grounded copper grids meeting IEC 61340 cleanroom electrical continuity.
Browse Engineered Flooring Formulations →
Resin Application Matrix
STAGE 4: QA & WARRANTY

Quality Auditing & Life-Cycle Maintenance

Every installation is validated by post-cure destructive pull-off testing (on sacrificial coupons), Elcometer thickness measurements, and slip resistance pendulum tests.

ISO Quality Sign-Off 5–10 Year Warranty

We provide annual re-sealing, joint maintenance, and prompt warranty remediation to keep floors operating at peak reliability.

Track Active Service Progress
Quality Audits
ENGINEERING CONSULTATION

Ready to Transform Your Industrial Flooring Surface?

Book a precision site survey with our certified flooring engineers or request a detailed technical estimate.

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