Engineered Industrial & Commercial Surfaces

Precision Flooring Built for Extreme Duty.

Heavy-duty epoxy resin flooring engineered for manufacturing plants, warehouses, workshops, commercial facilities and demanding industrial environments.

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Dustless Captive Shot Blasting

ASTM F2170 Moisture Tested

5–10 Yr System Warranty

Layer Structure Precision Specs

Topcoat / Finish 0.3–0.5 mm

Wear / Body Coat 1.0–4.0 mm

Primer 0.2–0.5 mm

Prepared Concrete Substrate

Total Applied Matrix: 2.0–9.0 mm System Anatomy →

Heavy-Duty Polyurethane Systems

Tough Surfaces for Tough Environments.

Thermal-shock and chemical-resistant polyurethane
screeds built for food processing, production,
wet areas and facilities exposed to aggressive
cleaning conditions.

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Thermal Shock Resistant

Chemical Resistant

High Load Bearing

PU Screed System Heavy Duty

PU Protective Finish High Durability

Polyurethane Screed Heavy Duty

Primer / Bond Coat System Spec

Prepared Concrete Substrate

Application: Wet / Heavy Duty View System →

ESD & Cleanroom Flooring

Static Control for Precision Manufacturing.

ESD conductive and dissipative flooring systems designed for electronics, laboratories, cleanrooms and other precision environments where static control matters.

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ESD Static Dissipative

Cleanroom Compatible

High Precision Finish

ESD Floor System IEC 61340

ESD Protective Finish Conductive

Conductive Layer ESD Path

Conductive Primer System Spec

Prepared Substrate Concrete

Standard: IEC 61340 System Details →

About FloorSathi

Flooring Engineered for the Way Your Facility Works.

FloorSathi delivers specialized resinous flooring systems for factories, warehouses, pharmaceutical facilities, food processing plants, commercial spaces, and high-performance industrial environments. Our approach combines substrate diagnosis, system selection, professional surface preparation, controlled application, and final quality verification to create floors designed for real operating conditions.

Engineering-Led Assessment

Moisture, substrate strength, traffic, chemical exposure, and operational needs are evaluated before system selection.

Performance-Focused Systems

Epoxy, PU, self-leveling, ESD, anti-slip, and specialty floor systems matched to application requirements.

Turnkey Execution

From initial survey and preparation to application, inspection, handover, and maintenance guidance.

Lifecycle Value

The objective is not only a better-looking floor, but lower maintenance, safer operation, and longer service life.

Survey Diagnose Prepare Install Verify

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Built to Perform Industrial flooring solutions

From Substrate to Performance Technical planning, disciplined preparation, controlled installation, and quality verification.

Engineered Systems

Specialized Industrial Flooring Formulations

High-performance thermosetting resin systems engineered to resist aggressive acids, high-tonnage forklift traffic, and stringent cleanroom sanitization.

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Heavy Traffic Screed

Epoxy Flooring

FloorSathi DuraBuild 400 Heavy-Duty Epoxy

DuraBuild 400 is a four-component solvent-free epoxy resin screed engineered for extreme mechanical abrasion, forklift impact, and industrial fluid resistance.

Thickness 3.0 mm – 4.5 mm

Compressive 75 N/mm²

Warranty 5 Years

Details

Thermal Shock -40°C to +120°C

PU Flooring

FloorSathi ThermoShield PU Screed 600

ThermoShield PU 600 is a polyurethane resin screed formulated to resist live boiling water washdowns, blast freezing environments, organic acids, and aggressive microbial attack.

Thickness 6.0 mm – 9.0 mm

Compressive 60 N/mm²

Warranty 7 Years

Details

IEC 61340 & ANSI/ESD S20.20

ESD Flooring

FloorSathi StatixPro ESD Conductive Screed

StatixPro ESD provides continuous electrostatic charge dispersion with point-to-ground resistance between 10^4 and 10^6 ohms (Conductive) or 10^6 to 10^9 ohms (Dissipative).

Thickness 2.5 mm – 3.0 mm

Compressive 68 N/mm²

Warranty 5 Years

Details

Joint-Free Mirror Smooth

Self-Leveling Flooring

FloorSathi UltraFlow Monolithic Self-Leveler

UltraFlow is an advanced self-smoothing epoxy compound designed to produce a mirror-flat, ultra-hygienic surface that eradicates concrete dust and joint bacterial colonization.

Thickness 2.0 mm – 3.0 mm

Compressive 70 N/mm²

Warranty 5 Years

Details

R11 / R12 Slip Rating

Anti-Skid Flooring

FloorSathi GripTech Quartz Anti-Skid System

GripTech Quartz utilizes refractory graded quartz sands broadcast into a flexible epoxy binder, sealed with chemically resistant topcoats for absolute slip safety in oily/wet conditions.

Thickness 3.5 mm – 5.0 mm

Compressive 80 N/mm²

Warranty 5 Years

Details

Concentrated Acid Resistant

Epoxy Flooring

FloorSathi Novolac AcidShield Extreme

Engineered with 100% Novolac epoxy chemistry offering extreme cross-linking density to survive 98% Sulphuric Acid, Hydrochloric Acid, aromatic solvents, and harsh alkalis.

Thickness 3.0 mm – 4.0 mm

Compressive 85 N/mm²

Warranty 5 Years

Details

INSTANT ESTIMATOR

Calculate Approximate Flooring Area & System Requirements

Configure multiple bay zones, specify deductions for machine foundations, toggle between Feet & Meters, and instantly transfer your measurements into a customized technical quote.

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Why Measure With Zones?

Separate high-impact forklift aisles (4mm Epoxy) from clean packing areas (2mm Self-Leveling).
Accurate deduction of machinery bases prevents surplus material costs.
Instant export directly to quotation and site survey teams.

Turnkey Execution

Surface Science & Execution Protocols

90% of resinous flooring failures occur due to deficient substrate preparation. FloorSathi adheres strictly to ICRI standards and ASTM testing methods.

Substrate Diagnostics & Moisture Testing

In-situ relative humidity testing (ASTM F2170), surface tensile pull-off tests (ASTM D4541), and core alkalinity analysis before applying any resin.

Dustless Captive Shot Blasting

High-velocity steel shot impact profiling achieving ICRI Concrete Surface Profile (CSP) 3 to 4 with zero airborne dust, ensuring irreversible chemical adhesion.

Moisture Vapor Suppression (DPM)

Application of 100% solids epoxy damp-proof membranes designed to resist hydrostatic pressure up to 25 lbs / 1000 sq ft / 24 hrs.

Precision Resinous Screed Laying

Trowel-grade and self-smoothing resin matrix application utilizing laser levels, pin rakes, and spiked de-aeration rollers for a seamless monolithic finish.

ESD Grounding Grid Integration

Conductive copper earthing tape installation with static dissipative primers conforming to ANSI/ESD S20.20 and IEC 61340 cleanroom thresholds.

Quality Audit & Handover Certification

Formal cross-hatch adhesion verification, dry film thickness (DFT) magnetic gauging, slip resistance certification, and warranty issuance.

FloorSathi Portfolio

Industrial Flooring Projects Engineered for Real-World Performance

Explore FloorSathi’s completed industrial and commercial flooring projects across demanding operating environments. See how engineered flooring systems deliver durability, safety, hygiene, and long-term performance.

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Automotive Tier-1 Manufacturing Facility

Automotive & Precision Eng. 85,000 Sq. Ft

FloorSathi DuraBuild 400 Epoxy Screed

Automotive Tier-1 Manufacturing Facility

Pune Auto Industrial Corridor

High-impact 4.0mm heavy-duty self-smoothing epoxy screed with optical AGV laser striping to resist constant 6-ton forklift and automated guided vehicle traffic with zero joint dusting.

6-Ton AGV Impact Oil & Grease Proof Laser Striping ISO 14001

Thickness: 4.0 mm

WHO-GMP Class 10,000 Sterile Formulation Cleanroom

Pharmaceutical & Biotech 45,000 Sq. Ft

UltraFlow Monolithic Self-Leveling with Skirting

WHO-GMP Class 10,000 Sterile Formulation Cleanroom

Baddi Pharmaceutical SEZ

Seamless jointless monolithic cleanroom resin flooring with 100mm seamless coved wall skirtings, anti-microbial additives, and complete tolerance to harsh disinfectant washes.

WHO-GMP Certified 100mm Radius Coving Anti-Microbial FDA Swab Proof

Thickness: 3.0 mm

High-Speed E-Commerce Logistics Mega Warehouse

Warehousing & Logistics 140,000 Sq. Ft

FloorSathi GripTech Quartz Screed System

High-Speed E-Commerce Logistics Mega Warehouse

Bhiwandi National Logistics Hub

High-abrasion quartz broadcast resin system with polyurea expansion joint stitching engineered for continuous 24/7 reach truck traffic and heavy pallet staging.

24/7 Heavy Reach Trucks Dust-Free Air R11 Slip Resistance 12-Day Turnaround

Thickness: 3.5 mm

Flooring Blog Hub

Latest Industrial Flooring Insights

Practical guidance on flooring system selection, substrate preparation, maintenance, safety, and common causes of industrial floor failure.

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Epoxy Flooring

How to Choose the Right Epoxy Flooring Thickness for an Industrial Facility

6 min read • Technical Guide

Understand how traffic load, impact, chemical exposure, substrate condition, and operational intensity affect flooring thickness selection.

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Surface Prep

Why Surface Preparation Determines the Success of Resin Flooring

5 min read • Best Practices

A practical look at laitance removal, contamination, moisture testing, crack repair, and mechanical profiling before resin application.

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PU vs Epoxy

PU Flooring vs Epoxy Flooring: Which System Fits Your Facility?

7 min read • System Comparison

Compare thermal resistance, chemical resistance, flexibility, hygiene, impact performance, application areas, and lifecycle considerations.

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